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Control System Design & Integration

The control system is the central nervous system of any manufacturing or process operation. Its performance directly impacts reliability, predictability, and the availability of critical, real-time information for operations and maintenance teams. To design these systems effectively, it’s not enough to be skilled in programming alone—the engineering team must also possess a deep understanding of the underlying industrial processes.

At 172 Automation, we combine extensive process knowledge with disciplined engineering design practices. This sets us apart from typical “PLC programmers” or system integrators and enables us to deliver high-performance, future-ready control systems that provide real, lasting value.

Our Core Capabilities

Process Understanding & Engineering Design

  • Cross-functional coordination to align automation strategy with business and technical requirements (URDs)
  • Piping & Instrumentation Diagram (P&ID) development
  • Control system architecture design for new and legacy systems

Equipment & Specification

  • Controller and I/O hardware selection
  • Instrumentation specification and selection
  • Electrical and automation specification development

Networking & IT/OT Integration

  • Industrial network design and implementation
  • Secure OT/IT integration for seamless data flow
  • OT Server specification and deployment (including virtualized/containerized environments)
  • OT Database design and administration for MES, analytics, and traceability

Control System Design & Programming

  • Control panel design for safety, maintainability, and performance
  • PLC and RTU programming across major platforms
  • HMI/SCADA configuration and development for intuitive operator interfaces
  • MES & Industry 4.0 solutions to support digital transformation initiatives

Documentation & Validation

  • Comprehensive documentation: control narratives, logic charts, alarm and setpoint configuration, Functional Requirements Specifications (FRS)
  • Testing plans and system validation

Field Implementation & Support

  • Construction and installation supervision
  • Commissioning and start-up assistance
  • Operator and maintenance training for long-term system sustainability